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- <?php
- namespace App\Service;
- use App\Model\Employee;
- use App\Model\OrdersProduct;
- use App\Model\OrdersProductProcess;
- use App\Model\Screen;
- use App\Model\SystemL;
- use App\Model\Team;
- use Illuminate\Support\Facades\DB;
- /**
- * 设备相关设置报表
- * Class ReportFormsService
- * @package App\Service
- */
- class ReportFormsService extends Service
- {
- /**
- * 生产进度
- * @param $data
- * @return array
- */
- public function productionReport($data){
- if(empty($data['production_time'][0]) || empty($data['production_time'][1])) return [false, '生产订单时间必须选择!'];
- //检索条件 生产订单主表----------------
- $model = OrdersProduct::where('del_time',0)->select('production_time','production_no','out_order_no','out_order_no_time','customer_no','customer_name','table_header_mark','order_quantity','production_quantity');
- $model->whereBetween('production_time',[$data['production_time'][0],$data['production_time'][1]]);
- if(! empty($data['production_no'])) $model->where('production_no', 'LIKE', '%'.$data['production_no'].'%');
- if(! empty($data['out_order_no_time'][0]) && ! empty($data['out_order_no_time'][1])) $model->whereBetween('out_order_no_time',[$data['out_order_no_time'][0],$data['out_order_no_time'][1]]);
- if(! empty($data['out_order_no'])) $model->where('out_order_no', 'LIKE', '%'.$data['out_order_no'].'%');
- if(! empty($data['customer_no'])) $model->where('customer_no', 'LIKE', '%'.$data['customer_no'].'%');
- if(! empty($data['customer_name'])) $model->where('customer_name', 'LIKE', '%'.$data['customer_name'].'%');
- $orderList = $model->get()->toArray();
- //生产订单主表----------------
- //筛选出制单日期 分表的依据
- $out_order_no_time = array_unique(array_column($orderList,'out_order_no_time'));
- //制单日期
- $out_time = $this->checkSameQuarter($out_order_no_time);
- //分组以后的订单列表
- $list = [];
- foreach ($orderList as $value){
- if(! isset($list[$value['production_no']])){
- $list[$value['production_no']] = $value;
- }else{
- $list[$value['production_no']]['order_quantity'] += $value['order_quantity'];
- $list[$value['production_no']]['production_quantity'] += $value['production_quantity'];
- }
- }unset($orderList);
- //查询分表数据
- $production_no = array_column($list,'production_no');
- $detail = [];
- $process_id = $data['process_id'] ?? [];
- foreach ($out_time as $value){
- //子表搜索
- $models = new OrdersProductProcess(['channel' => $value]);
- $tmp = $models->whereIn('production_no',$production_no)
- ->where('del_time',0)
- ->whereIn('status',array(1,2))
- ->when(!empty($process_id), function ($query) use ($process_id) {
- return $query->whereIn('process_id', $process_id);
- })
- ->select('production_no','process_id',DB::raw('SUM(CASE WHEN status >= 1 THEN 1 ELSE 0 END) as dispatch_count'),DB::raw('SUM(CASE WHEN status = 2 THEN 1 ELSE 0 END) as finish_count'))
- ->groupBy('production_no','process_id')
- ->get()->toArray();//派工和完工数据
- foreach ($tmp as $t){
- $keys = $t['production_no'] . "|" .$t['process_id'];
- if(isset($detail[$keys])){
- $detail[$keys]['dispatch_count'] += $t['dispatch_count'];
- $detail[$keys]['finish_count'] += $t['finish_count'];
- }else{
- $detail[$keys] = $t;
- }
- }
- }
- //返回统计数据
- foreach ($list as $key => $value) {
- $list[$key]['production_time'] = $value['production_time'] ? date('Y-m-d',$value['production_time']) : '';
- $list[$key]['out_order_no_time'] = $value['out_order_no_time'] ? date('Y-m-d',$value['out_order_no_time']) : '';
- $detail_key = $value['production_no'] . "|";
- foreach ($detail as $key_son => $value_son) {
- if (strpos($key_son,$detail_key) !== false) {
- $value_son['rate'] = number_format($value_son['finish_count'] / $value['order_quantity'] * 100, 2);
- $list[$key]['process'][] = $value_son;
- }
- }
- if(empty($list[$key]['process'])) unset($list[$key]);
- }
- return [true,array_values($list)];
- }
- private function checkSameQuarter($timestamps) {
- $quarters = $out_time = [];
- foreach ($timestamps as $timestamp) {
- $date = date('Ym', $timestamp);
- $year = intval(date('Y', $timestamp));
- $quarter = ceil(intval(date('n', $timestamp)) / 3);
- if(! isset($quarters[$year]) || ! in_array($quarter,$quarters[$year])){
- $quarters[$year][] = $quarter;
- $out_time[] = $date;
- }
- }
- return $out_time;
- }
- /**
- * 班组
- * @param $data
- * @return array
- */
- public function teamReport($data){
- if(empty($data['finish_time'][0]) || empty($data['finish_time'][1])) return [false, '完工时间必须选择!'];
- //班组
- $team_id = $data['team_id'] ?? [];
- //根据完工时间 扩大时间戳范围前后三个月
- $new_finish_time = $this->increaseTimeArea($data['finish_time']);
- //根据时间戳范围 获取分表的时间
- $return_time = $this->getTimeAreaData($new_finish_time);
- //检索分表数据
- $result = $team = [];
- foreach ($return_time as $value){
- //子表搜索
- $models = new OrdersProductProcess(['channel' => $value]);
- $tmp = $models->where('del_time',0)
- ->whereBetween('finished_time',[$data['finish_time'][0], $data['finish_time'][1]])
- ->where('status',2)
- ->when(!empty($team_id), function ($query) use ($team_id) {
- return $query->whereIn('team_id', $team_id);
- })
- ->select('team_id','finished_time','production_no')
- ->get()->toArray();//完工数据
- $result = array_merge_recursive($result,$tmp);
- $team = array_merge_recursive($team,array_unique(array_column($tmp,'team_id')));
- }
- if(empty($result)) return [true , []];
- //组织数据
- $team_map = Team::whereIn('id',array_unique($team))
- ->pluck('title','id')
- ->toArray();
- $return_team = $return_team_time_tmp = $return_team_time= [];
- foreach ($result as $value){
- if(isset($return_team[$value['team_id']])){
- $return_team[$value['team_id']]['num'] += 1;
- if(! in_array($value['production_no'], $return_team[$value['team_id']]['production_no'])) {
- $return_team[$value['team_id']]['production_no'] = array_merge_recursive($return_team[$value['team_id']]['production_no'],[$value['production_no']]);
- }
- }else{
- $return_team[$value['team_id']] = [
- 'num' => 1,
- 'team_name' => $team_map[$value['team_id']] ?? '',
- 'production_no' => [$value['production_no']]
- ];
- }
- $tmp = date("Y-m-d",$value['finished_time']);
- if(isset($return_team_time_tmp[$tmp][$value['team_id']])){
- $return_team_time_tmp[$tmp][$value['team_id']]['num'] += 1;
- }else{
- $return_team_time_tmp[$tmp][$value['team_id']] = [
- 'time' => $tmp,
- 'num' => 1,
- 'team_name' => $team_map[$value['team_id']] ?? '',
- ];
- }
- }ksort($return_team_time_tmp);unset($result);
- $all_team_map = Team::where('del_time',0)
- ->pluck('title','id')
- ->toArray();
- foreach ($return_team_time_tmp as $key => $value){
- $t_k = array_keys($value);
- foreach ($all_team_map as $k => $v){
- if(! in_array($k,$t_k)){
- $return_team_time_tmp[$key][$k] = [
- 'time' => $key,
- 'num' => 0,
- 'team_name' => $v,
- ];
- }
- }
- ksort($return_team_time_tmp[$key]);
- $tmp = [];
- $tmp['time'] = $key;
- $tmp['sub'] = array_values($return_team_time_tmp[$key]);
- $return_team_time[] = $tmp;
- }unset($return_team_time_tmp);
- //列表数据 图表数据
- return [true,['list'=>array_values($return_team),'chart'=>$return_team_time]];
- }
- /**
- * 时间特殊处理
- * @param $time_area
- * @return array
- */
- private function increaseTimeArea($time_area){
- // 增加三个月的时间戳
- $newStartTimestamp = strtotime('-3 months', $time_area[0]);
- $newEndTimestamp = strtotime('+3 months', $time_area[1]);
- return [$newStartTimestamp,$newEndTimestamp];
- }
- /**
- * 获取时间区间数据
- * @param $time_area
- * @return array
- */
- private function getTimeAreaData($time_area){
- $startYear = date('Y', $time_area[0]);
- $endYear = date('Y', $time_area[1]);
- $return = [];
- for ($year = $startYear; $year <= $endYear; $year++) {
- for ($quarter = 1; $quarter <= 4; $quarter++) {
- $quarterStart = strtotime($year . '-' . (($quarter - 1) * 3 + 1) . '-01');
- $quarterEnd = strtotime($year . '-' . ($quarter * 3) . '-01') - 1;
- if ($quarterStart <= $time_area[1] && $quarterEnd >= $time_area[0]) {
- // $tmp = $year . sprintf('%02d', $quarter);//年季度
- $return[] = $year .sprintf('%02d',($quarter - 1) * 3 + 1);
- }
- }
- }
- return $return;
- }
- /**
- * 班组 详情
- * @param $data
- * @return array
- */
- public function teamReportDetail($data){
- if(empty($data['production_no'])) return [false,'生产订单号不能为空!'];
- $list = OrdersProduct::whereIn('production_no',$data['production_no'])
- ->select('production_time','production_no','customer_no','customer_name','table_header_mark','product_no','product_title','product_size','product_unit','dispatch_complete_quantity','finished_num','technology_material','technology_name','wood_name','process_mark','table_body_mark')
- ->get()->toArray();
- foreach ($list as $key => $value) {
- $list[$key]['production_time'] = $value['production_time'] ? date('Y-m-d',$value['production_time']) : '';
- }
- return [true,$list];
- }
- /**
- * 不良品
- * @param $data
- * @return array
- */
- public function badGoodsReport($data){
- if(empty($data['production_time'][0]) || empty($data['production_time'][1])) return [false, '生产订单时间必须选择!'];
- //检索条件 生产订单主表----------------
- $model = OrdersProduct::where('del_time',0)->select('production_time','production_no','out_order_no','out_order_no_time','customer_no','customer_name','table_header_mark','order_quantity','production_quantity','out_crt_man');
- $model->whereBetween('production_time',[$data['production_time'][0],$data['production_time'][1]]);
- if(! empty($data['production_no'])) $model->where('production_no', 'LIKE', '%'.$data['production_no'].'%');
- if(! empty($data['out_order_no_time'][0]) && ! empty($data['out_order_no_time'][1])) $model->whereBetween('out_order_no_time',[$data['out_order_no_time'][0],$data['out_order_no_time'][1]]);
- if(! empty($data['out_order_no'])) $model->where('out_order_no', 'LIKE', '%'.$data['out_order_no'].'%');
- if(! empty($data['customer_no'])) $model->where('customer_no', 'LIKE', '%'.$data['customer_no'].'%');
- if(! empty($data['customer_name'])) $model->where('customer_name', 'LIKE', '%'.$data['customer_name'].'%');
- if(! empty($data['out_crt_man'])) $model->where('out_crt_man', 'LIKE', '%'.$data['out_crt_man'].'%');
- $orderList = $model->get()->toArray();
- //生产订单主表----------------
- //筛选出制单日期 分表的依据
- $out_order_no_time = array_unique(array_column($orderList,'out_order_no_time'));
- //制单日期
- $out_time = $this->checkSameQuarter($out_order_no_time);
- //分组以后的订单列表
- $list = [];
- foreach ($orderList as $value){
- if(! isset($list[$value['production_no']])){
- $list[$value['production_no']] = $value;
- }else{
- $list[$value['production_no']]['order_quantity'] += $value['order_quantity'];
- $list[$value['production_no']]['production_quantity'] += $value['production_quantity'];
- }
- }unset($orderList);
- //查询分表数据
- $production_no = array_column($list,'production_no');
- $detail = [];
- foreach ($out_time as $value){
- //子表搜索
- $models = new OrdersProductProcess(['channel' => $value]);
- $tmp = $models->whereIn('production_no',$production_no)
- ->where('del_time',0)
- ->where('status',4)
- ->select('production_no',DB::raw('COUNT(id) as bad_goods_num'))
- ->groupBy('production_no')
- ->get()->toArray();//不良品数据
- foreach ($tmp as $t){
- if(isset($detail[$t['production_no']])){
- $detail[$t['production_no']]['bad_goods_num'] += $t['bad_goods_num'];
- }else{
- $detail[$t['production_no']] = $t;
- }
- }
- }
- //返回统计数据
- foreach ($list as $key => $value) {
- $list[$key]['production_time'] = $value['production_time'] ? date('Y-m-d',$value['production_time']) : '';
- $list[$key]['out_order_no_time'] = $value['out_order_no_time'] ? date('Y-m-d',$value['out_order_no_time']) : '';
- $del_num = $detail[$value['production_no']] ?? 0;
- $list[$key]['bad_goods_num'] = $del_num;
- $list[$key]['rate'] = number_format($del_num / $value['production_quantity'], 2);
- }
- return [true,array_values($list)];
- }
- /**
- * 不良品 详情
- * @param $data
- * @return array
- */
- public function badGoodsReportDetail($data){
- if(empty($data['production_no'])) return [false,'生产订单号不能为空!'];
- $list = OrdersProduct::where('production_no',$data['production_no'])
- ->select('id','production_time','production_no','out_order_no','out_order_no_time','customer_no','customer_name','table_header_mark','product_no','product_title','product_size','product_unit','dispatch_complete_quantity','finished_num','technology_material','technology_name','wood_name','process_mark','table_body_mark','out_crt_man','production_quantity','order_quantity')
- ->get()->toArray();
- //筛选出制单日期 分表的依据
- $out_order_no_time = array_unique(array_column($list,'out_order_no_time'));
- //制单日期
- $out_time = $this->checkSameQuarter($out_order_no_time);
- $detail = $detail_scrapp = [];
- foreach ($out_time as $value){
- //子表搜索
- $models = new OrdersProductProcess(['channel' => $value]);
- $tmp = $models->where('production_no',$data['production_no'])
- ->where('del_time',0)
- ->where('status',4)
- ->select('order_product_id',DB::raw('COUNT(id) as bad_goods_num'), DB::raw("GROUP_CONCAT(DISTINCT scrapp_id ORDER BY scrapp_id SEPARATOR ',') as scrapp_ids"))
- ->groupBy('order_product_id')
- ->get()
- ->toArray();//不良品数据
- foreach ($tmp as $v){
- if(isset($detail[$v['order_product_id']])){
- $detail[$v['order_product_id']] += $v['bad_goods_num'];
- }else{
- $detail[$v['order_product_id']] = $v['bad_goods_num'];
- }
- if(isset($detail_scrapp[$v['order_product_id']])){
- $detail_scrapp[$v['order_product_id']] .= "," . $v['scrapp_ids'];
- }else{
- $detail_scrapp[$v['order_product_id']] = $v['scrapp_ids'];
- }
- }
- }
- $scrapp_map = Screen::where('del_time',0)->pluck('title','id')->toArray();
- foreach ($list as $key => $value) {
- $list[$key]['production_time'] = $value['production_time'] ? date('Y-m-d',$value['production_time']) : '';
- $list[$key]['out_order_no_time'] = $value['out_order_no_time'] ? date('Y-m-d',$value['out_order_no_time']) : '';
- $list[$key]['bad_goods_num'] = $detail[$value['id']] ?? 0;
- $list[$key]['rate'] = number_format($list[$key]['bad_goods_num'] / $value['production_quantity'], 2);
- $scrapp = $detail_scrapp[$value['id']] ?? '';
- $tmp_str = '';
- if(! empty($scrapp)){
- $tmp = explode(',',$scrapp);
- foreach ($tmp as $vv){
- $tmp_str .= ($scrapp_map[$vv] ? $scrapp_map[$vv] . ',' : '');
- }
- }
- $list[$key]['scrapp_name'] = rtrim($tmp_str,',');
- }
- return [true, $list];
- }
- /**
- * 不良品原因
- * @param $data
- * @return array
- */
- public function badGoodsReasonReport($data){
- if(empty($data['production_time'][0]) || empty($data['production_time'][1])) return [false, '生产订单时间必须选择!'];
- //检索条件 生产订单主表----------------
- $model = OrdersProduct::where('del_time',0)->select('production_time','production_no','out_order_no','out_order_no_time','customer_no','customer_name','table_header_mark','order_quantity','production_quantity','out_crt_man');
- $model->whereBetween('production_time',[$data['production_time'][0],$data['production_time'][1]]);
- if(! empty($data['production_no'])) $model->where('production_no', 'LIKE', '%'.$data['production_no'].'%');
- if(! empty($data['out_order_no_time'][0]) && ! empty($data['out_order_no_time'][1])) $model->whereBetween('out_order_no_time',[$data['out_order_no_time'][0],$data['out_order_no_time'][1]]);
- if(! empty($data['out_order_no'])) $model->where('out_order_no', 'LIKE', '%'.$data['out_order_no'].'%');
- if(! empty($data['customer_no'])) $model->where('customer_no', 'LIKE', '%'.$data['customer_no'].'%');
- if(! empty($data['customer_name'])) $model->where('customer_name', 'LIKE', '%'.$data['customer_name'].'%');
- if(! empty($data['out_crt_man'])) $model->where('out_crt_man', 'LIKE', '%'.$data['out_crt_man'].'%');
- $orderList = $model->get()->toArray();
- //生产订单主表----------------
- //筛选出制单日期 分表的依据
- $out_order_no_time = array_unique(array_column($orderList,'out_order_no_time'));
- //制单日期
- $out_time = $this->checkSameQuarter($out_order_no_time);
- //分组以后的订单列表
- $list = [];
- foreach ($orderList as $value){
- if(! isset($list[$value['production_no']])){
- $list[$value['production_no']] = $value;
- }else{
- $list[$value['production_no']]['order_quantity'] += $value['order_quantity'];
- $list[$value['production_no']]['production_quantity'] += $value['production_quantity'];
- }
- }unset($orderList);
- //查询分表数据
- $production_no = array_column($list,'production_no');
- $detail = [];
- foreach ($out_time as $value){
- //子表搜索
- $models = new OrdersProductProcess(['channel' => $value]);
- $tmp = $models->whereIn('production_no',$production_no)
- ->where('del_time',0)
- ->where('status',4)
- ->select('production_no',DB::raw('COUNT(id) as bad_goods_num'))
- ->groupBy('production_no')
- ->get()->toArray();//不良品数据
- foreach ($tmp as $t){
- if(isset($detail[$t['production_no']])){
- $detail[$t['production_no']]['bad_goods_num'] += $t['bad_goods_num'];
- }else{
- $detail[$t['production_no']] = $t;
- }
- }
- }
- //返回统计数据
- foreach ($list as $key => $value) {
- $list[$key]['production_time'] = $value['production_time'] ? date('Y-m-d',$value['production_time']) : '';
- $list[$key]['out_order_no_time'] = $value['out_order_no_time'] ? date('Y-m-d',$value['out_order_no_time']) : '';
- $del_num = $detail[$value['production_no']] ?? 0;
- $list[$key]['bad_goods_num'] = $del_num;
- $list[$key]['rate'] = number_format($del_num / $value['production_quantity'], 2);
- }
- return [true,array_values($list)];
- }
- //不良品原因 详情
- public function badGoodsReasonReportDetail($data){
- if(empty($data['production_no'])) return [false,'生产订单号不能为空!'];
- $list = OrdersProduct::where('production_no',$data['production_no'])
- ->select('id','production_time','production_no','out_order_no','out_order_no_time','customer_no','customer_name','table_header_mark','product_no','product_title','product_size','product_unit','dispatch_complete_quantity','finished_num','technology_material','technology_name','wood_name','process_mark','table_body_mark','out_crt_man','production_quantity')
- ->get()->toArray();
- //筛选出制单日期 分表的依据
- $out_order_no_time = array_unique(array_column($list,'out_order_no_time'));
- //制单日期
- $out_time = $this->checkSameQuarter($out_order_no_time);
- $detail = $scrapp_id = $team = $man = [];
- foreach ($out_time as $value){
- //子表搜索
- $models = new OrdersProductProcess(['channel' => $value]);
- $tmp = $models->where('production_no',$data['production_no'])
- ->where('del_time',0)
- ->where('status',4)
- ->select('order_product_id','scrapp_id','team_id','finished_id',DB::raw('COUNT(id) as bad_goods_num'))
- ->groupBy('order_product_id','scrapp_id')
- ->get()->toArray();//不良品数据
- foreach ($tmp as $v){
- if(! in_array($v['scrapp_id'], $scrapp_id)) $scrapp_id[] = $v['scrapp_id'];
- if(! in_array($v['team_id'], $team)) $team[] = $v['team_id'];
- if(! in_array($v['finished_id'], $man)) $man[] = $v['finished_id'];
- if(isset($detail[$v['order_product_id']])){
- foreach ($detail[$v['order_product_id']] as $k => $d){
- if($d['scrapp_id'] == $v['scrapp_id']){
- $detail[$v['order_product_id']][$k]['bad_goods_num'] += $v['bad_goods_num'];
- }else{
- $detail[$v['order_product_id']][] = $v;
- }
- }
- }else{
- $detail[$v['order_product_id']][] = $v;
- }
- }
- }
- //次品原因 班组 人员
- $map = Screen::whereIn('id',$scrapp_id)
- ->pluck('title','id')
- ->toArray();
- $map1 = Team::whereIn('id',$team)
- ->pluck('title','id')
- ->toArray();
- $map2 = Employee::whereIn('id',$man)
- ->pluck('emp_name','id')
- ->toArray();
- foreach ($list as $key => $value) {
- $list[$key]['production_time'] = $value['production_time'] ? date('Y-m-d',$value['production_time']) : '';
- $list[$key]['out_order_no_time'] = $value['out_order_no_time'] ? date('Y-m-d',$value['out_order_no_time']) : '';
- $list[$key]['rate'] = number_format(($detail[$value['id']] ?? 0) / $value['production_quantity'], 2);
- $del_tmp = $detail[$value['id']] ?? [];
- foreach ($del_tmp as $dk => $dv){
- $del_tmp[$dk]['rate'] = number_format($dv['bad_goods_num'] / $value['production_quantity'], 2);
- $del_tmp[$dk]['scrapp_name'] = $map[$dv['scrapp_id']] ?? '';
- $del_tmp[$dk]['team_name'] = $map1[$dv['team_id']] ?? '';
- $del_tmp[$dk]['man_name'] = $map2[$dv['finished_id']] ?? '';
- }
- $list[$key]['bad_goods'] = $del_tmp;
- }
- return [true, $list];
- }
- //设备统计报表
- public function deviceStatisticsReport($data){
- if(empty($data['time'][0]) || empty($data['time'][1])) return [false, '时间必须选择!'];
- $model = SystemL::where('time','>=',$data['time'][0])
- ->where('time','<',$data['time'][1]);
- if(! empty($data['title'])) $model->whereIn('device_name',$data['title']);
- $result = $model->select('device_name','time','value','data_point_name')
- ->get()
- ->toArray();
- if(empty($result)) return [true,[]];
- $device_name = array_values(array_unique(array_column($result,'device_name')));
- //运行时间 工作时间 故障
- $run_time = $process_time = $fault = [];
- foreach ($result as $value){
- if($value['data_point_name'] == SystemL::run || $value['data_point_name'] == SystemL::standBy){
- //运行次数
- if(isset($run_time[$value['device_name']])){
- $run_time[$value['device_name']] += 1;
- }else{
- $run_time[$value['device_name']] = 1;
- }
- }
- if($value['data_point_name'] == SystemL::standBy){
- //工作次数
- if(isset($process_time[$value['device_name']])){
- $process_time[$value['device_name']] += 1;
- }else{
- $process_time[$value['device_name']] = 1;
- }
- }
- if($value['data_point_name'] == SystemL::stop){
- //设备故障次数
- if(isset($fault[$value['device_name']])){
- $fault[$value['device_name']] += 1;
- }else{
- $fault[$value['device_name']] = 1;
- }
- }
- }
- foreach ($device_name as $key => $value){
- //运行次数
- $run_num = $run_time[$value] ?? 0;
- //工作次数
- $process_num = $process_time[$value] ?? 0;
- //故障次数
- $fault_tmp = $fault[$value] ?? 0;
- //运行时间
- $run_time_tmp = $this->calTimeReturnMin($run_num);
- //工作时间
- $process_time_tmp = $this->calTimeReturnMin($process_num);
- //故障时间
- $fault_time_tmp = $this->calTimeReturnMin($fault_tmp);
- //待机时间
- $standby_time_tmp = number_format($run_time_tmp - $process_time_tmp,2);
- //计划运行时间 工作时间 - 计划停机 (没有计划停机)
- //实际运行时间 计划运行时间 -故障停机 - 设备调整(没有设备调整
- $true_process_time = $process_time_tmp - $fault_time_tmp;
- //有效率 实际/计划运行 时间
- $efficient = $process_time_tmp > 0 ? number_format($true_process_time / $process_time_tmp,2) : 0;
- //表现性 加工数量/实际运行时间
- $expressive = $true_process_time > 0 ? number_format($process_num / $true_process_time,2) : 0;
- //质量指数 加工数量- 废品数量 / 加工数量
- $quality_index = $process_num > 0 ? number_format(($process_num - $fault_tmp) / $process_num,2) : 0;
- //OEE
- $oee = number_format($efficient * $expressive * $quality_index,2);
- $device_name[$key] = [
- 'device_name' => $value,
- 'run_time' => $run_time_tmp,
- 'process_time' => $process_time_tmp,
- 'standby_time' => $standby_time_tmp,
- 'process_num' => $process_num,
- 'fault_num' => $fault_tmp,
- 'oee' => $oee,
- // 'e' => $efficient,
- // 'ex' => $expressive,
- // 'true_process_time' => $true_process_time,
- // 'qua' => $quality_index
- ];
- }
- return [true,$device_name];
- }
- public function deviceStatisticsReportDetail($data){
- if(empty($data['device_name']) || empty($data['time'][0]) || empty($data['time'][0])) return [false,'参数不能为空!'];
- $result = SystemL::where('time','>=',$data['time'][0])
- ->where('time','<',$data['time'][1])
- ->where('device_name',$data['device_name'])
- ->select('device_name','time','data_point_name')
- ->get()->toArray();
- $return = [
- 'run' => [],
- 'work' => [],
- 'stop' => [],
- 'stand_by' => [],
- ];
- foreach ($result as $key => $value){
- $time = date('Y-m-d H:i:s',$value['time'] / 1000);
- $stop_time = date('Y-m-d H:i:s',$value['time'] / 1000 + rand(10,40));
- if($value['data_point_name'] == SystemL::run || $value['data_point_name'] == SystemL::standBy){
- $return['run'][] = [
- 'time' => $time,
- 'stop_time' => $stop_time
- ];
- }
- if($value['data_point_name'] == SystemL::standBy){
- $return['work'][] = [
- 'time' => $time,
- 'stop_time' => $stop_time
- ];
- }
- if($value['data_point_name'] == SystemL::stop){
- $return['stop'][] = [
- 'time' => $time,
- 'stop_time' => $stop_time
- ];
- }
- }
- return [true, $return];
- }
- /**
- * 数据分析图
- * @param $data
- * @return array
- */
- public function deviceStatisticsReportChart($data){
- if(empty($data['time'][0]) || empty($data['time'][1])) return [false, '时间必须选择!'];
- $result = SystemL::where('time','>=',$data['time'][0])
- ->where('time','<',$data['time'][1])
- ->where('data_point_name',SystemL::standBy)
- ->select('device_name','time','value')
- ->get()->toArray();
- //所有的时间
- $time_all = [];
- foreach ($result as $value){
- $time = date('Y-m-d',$value['time'] / 1000);
- //工作 运行次数
- if(isset($process_time[$value['device_name']][$time])){
- $process_time[$value['device_name']][$time] += 1;
- }else{
- $process_time[$value['device_name']][$time] = 1;
- }
- if(! in_array($time, $time_all)) $time_all[] = $time;
- }
- sort($time_all);
- //数据结构模型
- foreach (SystemL::$device as $k => $v){
- if(isset($process_time[$k])){
- foreach ($time_all as $t){
- if(! isset($process_time[$k][$t])){
- $process_time[$k][$t] = 0;
- }
- }
- }else{
- foreach ($time_all as $t){
- $process_time[$k][$t] = 0;
- }
- }
- }
- $return = [];
- foreach ($process_time as $key => $value){
- $tmp['title'] = $key;
- $tmp['list'] = [];
- foreach ($value as $k => $v){
- $tmp['list'][] = [
- 'time' => $k,
- 'num' => $v
- ];
- }
- $return[] = $tmp;
- }
- return [true, $return];
- }
- /**
- * 数据OEE分析图
- * @param $data
- * @return array
- */
- public function deviceStatisticsReportOEEChart($data){
- if(empty($data['time'][0]) || empty($data['time'][1])) return [false, '时间必须选择!'];
- //获取数据
- $result = SystemL::where('time','>=',$data['time'][0])
- ->where('time','<',$data['time'][1])
- ->select('device_name','time','value','data_point_name')
- ->get()->toArray();
- if(empty($result)) return [true,[]];
- $device_name = array_values(array_unique(array_column($result,'device_name')));
- $run_time = $process_time = $fault = $time_all = [];
- foreach ($result as $value){
- $time = date("Y-m-d",$value['time'] / 1000);
- if($value['data_point_name'] == SystemL::run || $value['data_point_name'] == SystemL::standBy){
- //运行次数
- if(isset($run_time[$value['device_name']][$time])){
- $run_time[$value['device_name']][$time] += 1;
- }else{
- $run_time[$value['device_name']][$time] = 1;
- }
- }
- if($value['data_point_name'] == SystemL::standBy){
- //工作次数
- if(isset($process_time[$value['device_name']][$time])){
- $process_time[$value['device_name']][$time] += 1;
- }else{
- $process_time[$value['device_name']][$time] = 1;
- }
- }
- if($value['data_point_name'] == SystemL::stop){
- //故障次数
- if(isset($fault[$value['device_name']][$time])){
- $fault[$value['device_name']][$time] += 1;
- }else{
- $fault[$value['device_name']][$time] = 1;
- }
- }
- if(! in_array($time, $time_all)) $time_all[] = $time;
- }
- sort($time_all);
- //组织模型 返回大致的数据结构
- $models = [];
- foreach (SystemL::$device as $k => $v){
- foreach ($time_all as $t){
- $models[$k][$t] = 0;
- }
- }
- //填充模型里的数据
- foreach ($device_name as $value){//设备名
- foreach ($time_all as $d_val){
- //运行次数
- $run_num = $run_time[$value][$d_val] ?? 0;
- //工作次数
- $process_num = $process_time[$value][$d_val] ?? 0;
- //故障次数
- $fault_tmp = $fault[$value][$d_val] ?? 0;
- //运行时间
- $run_time_tmp = $this->calTimeReturnMin($run_num);
- //工作时间
- $process_time_tmp = $this->calTimeReturnMin($process_num);
- //故障时间
- $fault_time_tmp = $this->calTimeReturnMin($fault_tmp);
- //计划运行时间 工作时间 - 计划停机
- //实际运行时间 计划运行时间 -故障停机 - 设备调整
- $true_process_time = $process_time_tmp - $fault_time_tmp;
- //有效率 实际/计划运行 时间
- $efficient = $process_time_tmp > 0 ? number_format($true_process_time / $process_time_tmp,2) : 0;
- //表现性 加工数量/实际运行时间
- $expressive = $true_process_time > 0 ? number_format($process_num / $true_process_time,2) : 0;
- //质量指数 加工数量- 废品数量 / 加工数量
- $quality_index = $process_num > 0 ? number_format(($process_num - $fault_tmp) / $process_num,2) : 0;
- //OEE
- $oee = number_format($efficient * $expressive * $quality_index,2);
- //模型里赋值
- if(isset($models[$value][$d_val])){
- $models[$value][$d_val] = $oee;
- }
- }
- }
- //返回结果
- $final = [];
- foreach ($models as $key => $value){
- $tmp['title'] = $key;
- $tmp['list'] = [];
- foreach ($value as $k => $v){
- $tmp['list'][] = [
- 'time' => $k,
- 'num' => $v
- ];
- }
- $final[] = $tmp;
- }
- return [true,$final];
- }
- /**
- * 用于计算时间
- * @param $minute
- * @return string
- */
- public function calTimeReturnMin($minute){
- return number_format($minute * 1.5 / 60,2);
- }
- }
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